A new startup called ByFusion created an eco-friendly way to repurpose collected ocean plastic permanently, in the form of construction blocks called RePlast. WMR She's proof wellbeing has nothing to do with size, TikTok users say 'bold glamour' filter is 'terrifyingly realistic'. His invention took unwashed plastic waste and washed, shredded, and moulded it together to a building blockstrong enough to withstand earthquakes. The innate properties of plastic, such as its malleability, insulation, and its tendency to not degrade easily, make it one of the most powerful building materials. ByBlock does not require any additives or fillers, glues, or mortars. Hawaii, where the blocks were used to build an athletic pavilion. A ByBlock includes two clearance holes to run metal rods through it. CONS, Recycles the unrecyclable without sorting or prewashing, Reduces stress on waste management and recycling infrastructure, Scales to meet the volume demands of any recycling facility, Does not require any chemicals, additives, adhesives, or fillers, Protects our planet, oceans, waterways, and wildlife. When you join you get additional benefits. The sunsets behind the Tucson Mountains as seen from S X-9 Ranch Rd. Which is the code used for the design of the RCC Bridge? Below are some images to inspire your next project. Lightning touches down with a rain cell northwest of town on July 31, 2017, west of Tucson, Ariz. A saguaro cactus stands tall during sunset following monsoon storm activity on July 24, 2017, as seen from Sentinel Peak in Tucson, Ariz. Performance specifications (manufacturer specified/vetted)? Thus far, ByFusion has completed two official pilot projects: an athletic pavilion on the sports field of Island School in Lihue, Kauai and a lifeguard tower on Bruces Beach in Manhattan Beach, California. Using super-heated water, the plastic is then simply compressed and shaped into durable bricks. ByFusion Logo Hoodie. Here are some frequently asked questions: What about the potential of pesky termites and waterdamage? 2009-2021 The Constructor. Instead, the rods are secured within your base and extend through each ByBlock with the pins and dimples locking together. This website uses cookies to improve your experience while you navigate through the website. Those looking to build homes or landscape constructions. Can be customized to specific densities. UV protective products are readily available in the market today. For Star subscribers: The unsheltered population at Santa Rita Park has been given notice by the city to remove their belongings. Further information can be found in our. At this point, tightening the nuts (post-tension) will draw the ByBlock courses together and lock them tightly into position. The machine itself is made withstandard industry partsthat can be replaced in most parts of the world. Ten-ton per day plant at approximately NZD 1 . Our low emission process, high rate of plastic waste diversion, and minimal materials required for installation make ByBlock the most eco-friendly building block to choose from. If your outdoor project is designed to feature ByBlock visually, a clear UV coating will need to be applied. You have permission to edit this article. HOW TO BUILD WITH BYBLOCK IDEAL FOR: Retaining walls Sound walls Sheds Privacy fencing bobvila.com - Kristen Mosier . Complete the form to download the ByFusion ByBlock Product Data Sheet. in the summer of 2020, the company acted as the take-off partner for ocean voyages institute/project kaisei, who pulled over 100 tons of waste from the great pacific garbage patch. byfusion collaborates with ocean clean-up operations to collect discarded waste thats ended up in our marine environments. They don't need to be pre-washed or sorted, according to company literature. Preliminary considerations are to bring ByFusion's Blocker machine to Tucson and dedicate a facility to create the blocks for local construction. Photo submitted by David Aber. Image credits: ByFusion Global The plastic collected from the Ward 6 pilot program was turned into ByFusion blocks used to build four benches at Himmel Park. Dunedin City Council confirmed staffmet with ByFusionrepresentatives last year to discuss a potentialapplication to the Waste Levy Contestable Fund, but there was no further contact. Peter Lewis invented a machine to make bricks out of plastic waste- it has disappeared without a trace. They are: Fusion Machine specifications (for 500 blocks per day): The machine requires minimal staff and training to operate. This is where a ByBlock wall assembly gets its strength. The city yielded about 1,200 blocks from one trip to California carrying 20 tons of Tucsons plastic waste. The ByFusion Blocker converts 100 percent. For construction with ByBlocks, the required primary materials include threaded rod, washers and nuts, lumber or steel top plates, base mounting hardware, and covering. Any project made from ByBlock can be disassembled and repurposed (with the same strength and quality) easier than any other building material. These blocks are called ByBlocks and they can be used exactly the same way . ", READ MORE: *Kiwi inventormakes the world's safest trampoline *Kiwi inventor scores international cricket success *Kiwi claims flat white invention. What Is the Cost of Solar Panels? Country Peter Lewis is sailing his yacht around the Mediterranean. rancho bernardo country club membership cost; About. Thats it! The zero-waste process uses a whopping 30 tons of trash per month. Requires no glue or adhesives. The base material could be concrete/cement, lumber, or steel. ByFusions innovative process takes advantage of plastic wastes abundance, using it to revolutionize the construction industry with a new product: ByBlocks. Sorry! The plastic composition of these blocks makes them insect- and water-proof. Bottle bricks,Earthen bag construction, andBloqueplas, Goal 11: Sustainable cities and communities. The company created ByBlock, the first construction-grade brick made entirely out of recycled plastic materials. the company also sells furniture products made from the recycled plastic blocks such as a planter and a coffee table set. Review this data sheet. Copyright 2023 Acton Media Inc. All rights reserved. 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The post Innovative building blocks are made of 100 percent plastic waste appeared first on In The Know. Join TheConstructor to ask questions, answer questions, write articles, and connect with other people. Even at the DIY home project level, ByBlock turns the average building project into something special. Doesn't crack or crumble like concrete blocks. Meets ASTM C 90 guidelines to ensure uniformity of shape, texture and color. The primary materials required for ByBlock construction include the ByBlock itself, threaded rod, washers and nuts, lumber or steel top plates, base mounting hardware, and covering. They are designed to interlock together, eliminating the need for mortar or and other adhesives. Tap into your construction imagination and ByBlock can likely accommodate. Last year the Americans took over ByFusion by exiting others involved, including Lewis. At no time will ByFusion Global Inc. sell your personal information. Although they are made from 100% plastic waste, their strength is not to be underestimated. RePlastblocks are made from recycled plastics that are heated and compressed using ByFusion systems. When you see how the finished product looks, its clear that ByBlock is a great way to give plastic waste a responsible end use. Poly Print, a food packaging company that produces a variety of plastic products from the labels on single-use water bottles to bags for pet food, produces 100,000 pounds of plastic waste a month. The idea, according to Kujawa, is solving the global plastic problem locally. Area residents collect their plastic to be turned into construction material for local projects. So, the first question is, why use plastic? Each is a kaleidoscope of single-use plastic. This could cut down on labor costs for projects of any size when using ByBlocks. Price per unit or service price per usage/terms (USD). For this purpose, we will store the data provided. Sunset in Tucson on July 19, 2018. Lewis was not forced to exit the company and he retains shares in it. how much it cost. ByFusion Global is creating a brand new kind of concrete block that is made entirely of both hard-to-recycle and recyclable plastics like plastic bags, yogurt containers, and water bottles. ByBlock General Wall Build Diagram using a concrete base, Standard ByBlock (Pins and Dimples), Flat ByBlock (flat top with Dimples), and a timber top plate. According to the company, one ton of plastic provides one ton of ByBlock, and the product has the potential to meet any number of needs. An example of the ByFusion building bricks. Tucson City Council continues search for partners to cover an estimated $10 million a year funding gap if fare-free transit becomes permanent. I'm over it." ByFusion's Blocker System shreds plastic waste and compresses it in minutes into. Senior Addition Enables the Company to Scale Manufacturing and Growth. "Every block is uniquely different. After years of R&D, startup ByFusion is processing 450 tons of plastic a yearwith the goal of reaching 100 million tons by 2030. All Rights Reserved. Sunset light on thunderstorm over Tucson on July 19, 2018. Because they don't cost $1.45 for each block like concrete ones. While ByFusion partners tend to be large organizations, we need everyones help to solve the global plastic crisis. $59.95. Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. The plastics used to create ByBlocks dont even need to be cleaned or sorted, reducing the energy that goes into production. Concrete provides a few options for anchoring the metal rods, by placing the rods in cement when it is poured, drilling holes in concrete, and either by installing drop-in anchors or use epoxy. ByBlocks are easy-to-use, eco-friendly, and inexpensive, suitable for residential or commercial settings. bobvila.com - Katie Flannery. GOVT Now that were armed with that information, its clear that we would have increased participation if we were to provide some extending services outside of drop-off locations.. After stacking the ByBlocks, a top plate is placed on the final course and secured using washers and nuts. Contact reporter Nicole Ludden at nludden@tucson.com. and have a fire rating similar to the Trex decking materials. If you do somehow manage to break a ByBlock (a feat we have not found to be easy), any waste material can always be sent back and remade into a new fully functioning ByBlock. ByFusion compensated Lewis in accordance with agreements he signed voluntarily. The plastic pick-up could happen beyond a residential scale, too. Each measures 16. Thats largely because America only recycles 35 percent of its waste, making it the only developed nation whose waste outpaces its recycling. But the machine could be placed at another facility outside of the realm of the citys waste and recycling services provider. Sightseers get out among the rocks to watch sunset from the Windy Point Vista on Mount Lemmon, Tucson, Ariz., January 4, 2023. Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. Lost your password? ByFusion uses a combination of steam and compression to shape all kinds of plastics, even nonrecyclables, into standard building blocks called ByBlocks. Installing solar panels lets you harness the power of the sun to . The concrete block on the other hand shatters after a few hits. ByFusion claims its a zero-waste process, with 1 ton of plastic waste producing 1 ton of ByBlocks. The pilot programs plastic yield has gained the attention of businesses who have contributed masses of plastic waste from their operations. No additives or fillers, glues, or mortars are needed for binding the blocks; the rods are secured within the base and extend through each ByBlock with the pins and dimples locking together. We use cookies on our website to give you the most relevant experience by remembering your preferences and repeat visits.By clicking Accept, you consent to the use of ALL the cookies. Life in (recycled) plastic, its fantastic. And expanding the program means one roll-off to collect the plastic in Ward 6 wont meet the needs of a city-wide program. Source: ByFusion.com With each ByBlock repurposing 22 lbs of post-consumer plastic, ByFusion and communities around the world can co-create a future with less plastic waste and more environmentally-superior buildings. He tried to reclaim the company but was issued with a cease and desist notice from an American attorney saying he had no rights to thecompanies connected with ByFusion. This has seen a growing acceptance for the use of naturally-occurring materials like bamboo and straw bale as well as many man-made net-zero concrete options. Additionally, installing concrete blocks requires specialized skills, whereas ByBlock installation does not. Inside the bench are recycled plastics from residents' orange bags, turned into plastic blocks by ByFusion. When you join you get additional benefits. Currently, ByFusion is trying to raise funds on Indiegogo, with a goal of $250,000. With concrete, there are a few options for anchoring the metal rods: place rods in cement when it is poured, drill holes in concrete, and either install drop-in anchors or use epoxy. BYBLOCKS PUT PLASTIC WASTE BACK TO WORK Our unique, environmentally friendly process uses steam and compression to convert all types of plastic waste into an advanced, zero-waste building material called ByBlock No added chemicals. They are water-resistant and capable of handling high pressure without. ByFusion Increases Revenue Opportunities and/or Lowers Costs: ByFusion allows MRFs to create saleable construction-grade building products, ByBlock, thus creating a new revenue stream and decreasing the overall cost associated with currently sending this plastic to landfill and paying tipping fees. Now, several hundred pounds of that waste have been diverted to the ByFusion program. United Nations Sustainable Development Goals (SDGs) targeted with this product/application/service, Target user/consumer base (country, income segment), Detail regarding solution production or construction method (instructions, mass production capacity, custom made,etc). To avoid the environmental impacts of hauling the plastic to California, the remaining plastic is still in Tucson as the programs future has yet to be decided by city officials. Necessary cookies are absolutely essential for the website to function properly. The rains bypassed the city for the most part Tuesday following heavy storms the day before. Necessary cookies are absolutely essential for the website to function properly. ByBlock is similar in dimension to standard concrete cinder blocks (CMU)approximately 16 wide, 8 deep, and 8 tall. ByBlocks are customizable to specific densities and can be installed 75% faster than a concrete block or brick. Our patented diversion Platform is an eco-friendly, scalable system that enables our partners to take control of their communitys plastic waste. ByFusion uses their proprietary system of utilizing only steam and compression maximizes these traits by processing any kind of recovered plastic waste into ready-made building materials. They seem to have great R value and sound proofing qualities.Rob Brower. One building on Kauai made out plastic marine debris and plastic household waste, List of primary materials in the component, List of secondary materials in the component, Measurement, calculated in hours, of the components resistance to fire, The compressive strength of the component, measured in megapascals, List of suitable climates for use of this components. Special Offer for You These 10 gifts under $50 from Nordstrom will arrive in time for Valentine's Day Shop Now However, documents sighted by Stuffsuggest Lewis was fired from both companies and issued a trespass notice from the Dunedin factory. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. Your base material could be concrete/cement, lumber, or steel. If you enjoyed this story, check out this engineer whos making fishing boats out of plastic bottles. Contact Categories ByBlock helps you build faster, cleaner, and greener than any construction block on the market. From landscaping and gardening, to flooring and fencing, to small buildings like sheds or offices, ByBlock truly does it all. Reshape the Future - ByFusion Tote bag. Snapshot Manufacturing & delivery Performance & use Research & standards Feedback Product description Brand name and product description Replast blocks are entirely made of recycled plastic without additives and fillers. In a 4-1 vote Tuesday, county supervisors voted to appoint Grijalva as the board's chair, replacing current Chair Sharon Bronson. the first step is to find the plastic, which isnt so hard. No glues or adhesives required means you save time with quicker installation, Wont crack or crumble like standard concrete blocks, Zero waste process 1 ton of plastic makes 1 ton of ByBlock, 83% less CO2 emissions than concrete blocks. The city partnered with ByFusion to create a pilot program, testing out the company's recycled blocks. There are two pins situated on the top and two dimples on the bottom to connect to one another while stacking the ByBlocks. Articles may contain affiliate links which enable us to share in the revenue of any purchases made. Now, California-based company ByFusion Global is giving these troublesome plastics a second chance by transforming them into a construction-grade material that can replace concrete blocks. Weight: 22lbs / 10kg. Please let us know your experience in using this product through comments below. We also use third-party cookies that help us analyze and understand how you use this website. "It has been such a disaster. 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